Wire Swaging (Crimping)
Swaging (pronounced “sway-jing”), also known as crimping, is the method used to secure stainless steel wire rope to fittings in wire balustrade systems. These processes create a strong, permanent connection between the wire and fittings, allowing the system to be safely tensioned for decks, balconies and stair balustrades.
There are two main types of swaging used in wire balustrade systems: mechanical swaging and hydraulic swaging. Each method uses different tools and fittings depending on the installation requirements.
Hydraulic Swaging
Hydraulic swaging is used to crimp stainless steel fittings directly onto the wire rope due to the material’s strength. Hydraulic swagers use high-pressure compression to permanently secure the fitting, creating a clean, slimline and professional finish. This method is commonly used in trade and commercial installations, and with high-end wire balustrade kits.
Mechanical Swaging
Mechanical swaging involves crimping nickel plated copper ferrules (often referred to as crimps or copper swages) onto the wire using hand tools. The wire is typically looped around wire rope thimbles and secured back onto itself. This method is commonly used in DIY installations and with entry-level systems.
Factory Hydraulic Swaging Service
We also offer a factory swaging service, where your balustrade wire is cut to length and professionally swaged using a purpose-built 30 tonne hydraulic press. This provides a precise, high-strength connection with a clean, consistent finish.
Hire a Hydraulic Swager
You can also hire our 30 tonne hydraulic swage press from our Moorabbin, VIC store. Please contact us to book ahead and avoid disappointment.
Build a Complete System
Swaging and crimping are key parts of the installation process. Complete your setup with our stainless steel fittings, balustrade wire and installation tools.
